Thirumudivakkam Plant ActiveIATF 16949:2016
High-pressure aluminium die cast components made at our plant in Thirumudivakkam, Chennai — tooled, cast, machined and inspected in-house, and supplied to OEM and Tier-1 assembly lines on a Direct On Line (DOL) basis.
Live Process // HPDC Cell
One automated cold-chamber cycle — from the Silcarb holding furnace to an inspected casting on its way to your assembly line.
Stage 01
Certified ingots melted and held in Silcarb furnaces at 685°C ± 5°C.
Stage 02
Degassed alloy metered by ladle into the cold-chamber shot sleeve.
Stage 03
The plunger drives molten aluminium into the clamped steel die.
Stage 04
Die cooling channels set a fine, repeatable microstructure.
Stage 05
Robotic extraction lifts the near-net-shape casting out of the die.
Stage 06
Runner cutting, then CMM and X-ray checks before DOL dispatch.
Plant Capability · Thirumudivakkam, Chennai
DISPATCH MODE: 100% DOL ACTIVE
From our plant in the Thirumudivakkam industrial area of Chennai we cast, finish and machine aluminium components for automotive transmissions, EV drivetrains, electrical products and industrial machinery.
Zero Incoming Inspection Required
Every production batch leaves our Chennai facility certified for immediate mounting on the client’s automotive assembly line. Eliminate docking delays, reduce holding warehouse footprints, and cut overall procurement costs.
Automated high-velocity injection enables ultra-thin wall profiles without compromising structural load ratings, delivering crucial weight savings for EV and internal combustion powertrains.
MASS WEIGHT REDUCTION
Thermal shock is rigorously calibrated through multi-axis robotic lubrication systems and mechanical part extractors, guaranteeing repeatable microstructural integrity.
UNIFORM CYCLE TIME
Foundry Metrology
We use the highest quality certified aluminium sourced from audited vendors. Our metallurgical laboratory validates chemical compositions per heat using optical emission spectrometers before pouring.
Cast aluminium components from DFM and tooling through casting, finishing and dispatch.
Cold-chamber HPDC on 250T and 350T machines for thin-walled parts.
Drilling, tapping and finish machining of castings, gauged before dispatch.
DFM review, die design, sampling and preventive die maintenance in-house.
Shot blasting, vibratory deburring and linishing for clean, uniform surfaces.
Upload STEP, IGES or PDF drawings for an engineering review and quotation.
Talk to our Chennai metallurgical and tooling engineers. Send 3D CAD (STEP/IGES) or 2D drawings for a manufacturability review, draft and gating check, and quotation.
Location & Contact
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Aluminium die castings from our Thirumudivakkam plant go into products built by these companies.
Companies we supply castings to directly
OEM brands our castings go into
